Packing - Karimi Stone

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Despite their hardness, building stones are vulnerable to impact, vibration, and moisture. Precision cutting, surface finishing, and processing turn these materials into high-value products that must be carefully protected during transport and export. For this reason, standardized and professional packaging plays a vital role in preserving stone quality and ensuring customer satisfaction.

Wooden Bundle

A wooden bundle is one of the most common and secure methods for packing stone slabs, marble, and other sensitive products. The combination of hardwood and softwood provides an ideal balance of strength and flexibility.

Technical Specifications

Type of wood:
- Base and supports: hardwood, 60 mm thick
Dimensions:
- Manufactured to match the exact size of the slabs
Standard height from ground:
- 80 mm clearance for forklift handling
Recyclable: Yes
Cost:
- More expensive than an iron bundle

Loading & Handling

Suitable for marble, limestone, travertine slabs and other delicate stones
After loading into the container, the bundle is fully lashed and braced to prevent any movement during transport

Wooden Crate

Wooden crates are used for packing tiles, small-size stones, sensitive products, and export consignments.

Technical Specifications

Type of wood:
- Green (wet) wood for higher strength; after packing, the wood shrinks slightly and clamps the load more tightly
- Option to use dry wood on request, which is cheaper but provides lower structural strength
Wood thickness:
- Base: 20 mm
- Walls: 17–20 mm
Load capacity:
- Maximum: up to 2 tons
- Recommended loading: 1.5–1.7 tons
Standard height from ground:
- 80 mm for easy forklift access
Recyclable: Yes

Packing Process

A 20 mm EPS foam sheet is laid on the base of the crate
Tiles or small stones are stacked inside and then secured with strapping
Finally, the crate is wrapped with shrink film or stretch film
For smaller stone pieces, internal corrugated plastic sheets (carton-plast) are recommended to reinforce the walls and improve stability

Wooden Pallet

A wooden pallet is an economical and practical solution for packing tiles, steps, massive stones, and budget-oriented products.

Technical Specifications

Standard height:
- 80 mm, designed for forklift handling
Load capacity:
- Up to 2 tons
Wood quality:
- Base: high-quality wood, 20 mm thick
Recyclable: Yes

Packing Process

Corners are reinforced with cardboard angle protectors
The load is fully wrapped with stretch film or protective plastic
Final strapping is applied to prevent movement during handling and transport

Carton Box (for Mosaic Tiles)

Carton boxes are the standard, lightweight packaging solution for stone mosaic tiles. This type of packaging is dedicated exclusively to mosaic products.

Specifications & Application

Each carton contains 10 sheets of mosaic
Designed specifically for delicate, small-format pieces
Carton dimensions are adjusted according to the material, thickness, and tile size
Recyclable: Yes

Benefits

Prevents scratching between mosaic sheets
Reduces the risk of breakage during handling and transport
Allows neat stacking on pallets
Ideal for export shipments and long-term storage

Final Packaging

Cartons are stacked on wooden or metal pallets
The palletized load is secured with stretch film or shrink wrap
Suitable for safe loading in containers and trailers

Iron Bundle

The iron bundle is one of the strongest packing systems for slabs and long stone pieces (Long Slabs) and is widely used in heavy-duty and project-based shipments.

Technical Specifications

Structure:
- Steel box sections (HSS) 40×40 mm or 40×80 mm
Base:
- Reinforced wooden planks
Walls:
- Foam sheets or thin wooden boards to protect against impact and scratching
Standard height from ground:
- 80 mm for forklift handling
Recyclable: Yes
Price and weight:
- Comparable to wooden bundles

Advantages

Very high mechanical strength
Suitable for all stone types (marble, travertine, limestone, granite, etc.)
Safe for transport by trailer and container
Excellent protection over long-distance routes

Packing Process

All steel members are tightened and locked from the top with longitudinal bolts
Corners are protected with EPS or cardboard angle protectors
Final wrapping is done with industrial shrink film or stretch film to stabilize the load

Iron Pallet

Iron pallets are a custom, heavy-duty solution for packing thick tiles and heavy project stones.

Technical Specifications

Manufactured from steel box sections 40×40 mm or 40×80 mm
Standard height: 80 mm for forklift access
High load-bearing capacity for heavy and thick stone tiles
Designed for export and long-distance transportation
Recyclable: Yes

Packing Process

Tiles are precisely stacked on the iron pallet
The load is secured with steel or plastic strapping
Final stabilization with stretch film or shrink wrap for safe transport

Jumbo Bag (Industrial Stone Bulk Bag)

Jumbo bags are a strong and economical packaging option for river stones, crushed stones, stone mulch, and other bulk products.

Material

Woven PP (Polypropylene):
- High tear resistance
- Moisture-resistant
- Suitable for heavy loads

Technical Specifications

Load capacity: 1.0 to 1.5 tons
Standard dimensions: 1 m × 1 m
Equipped with reinforced lifting loops for forklifts and cranes
Recyclable: Yes

Advantages

Very fast loading and unloading
Ideal for irregular and bulk stone sizes
Widely used in Middle Eastern and European markets
Resistant to harsh outdoor conditions (rain, dust, etc.)
Cost-effective and export-friendly

Plastic Bag (Industrial Plastic Sack)

Industrial plastic bags are an economical and versatile packaging solution for light river stones, small crushed stones, and brick units.

Applications

Small-size river stones
Light crushed stones
Brick packs: every 10 bricks can be bundled with plastic shrink wrap
Suitable for retail, project supply, and export shipments

Technical Specifications

Typical weight per bag: 30–40 kg (depending on stone type and size)
Material: reinforced PE / LDPE plastic, tear-resistant and moisture-resistant
Adjustable dimensions according to product volume and weight
Recyclable: Yes

Benefits

Cost-effective packaging format
Easy to handle and carry by one person
Adequate protection for light and medium-weight products
Easy stacking on pallets
Option to shrink-wrap grouped bags for higher stability

Packing Process

Bags are filled to a standard weight of 30–40 kg.
The top of the bag is sealed by heat sealing or mechanical pressing.
Bags can be placed on wooden or iron pallets, or loaded directly if required.
For bricks: packs of 10 units are shrink-wrapped with transparent plastic.
For export shipments: pallets are stretch-wrapped and strapped to prevent movement during transport.

Main Stages of Slab Packaging for Export

Choosing the Right Bundle Type
Custom-made metal bundles are commonly used for slab packaging. These should be designed to fit the exact dimensions of the slabs and must be constructed from durable materials to prevent breakage during transport.
Foam and Bubble Wrap
To avoid damage during handling, soft foam sheets or bubble wrap are placed between slabs. These layers prevent direct contact between stone surfaces and reduce the risk of scratching or cracking.
Plastic Sheets and Shrink Wrapping
After the slabs are securely placed in the metal bundle, a thick stretch film is wrapped around the load. Then, heat-based shrink wrapping is applied to seal the bundle completely and protect it from dust and moisture.
Professional Strapping
To ensure the slabs remain stable within the pallet, strong plastic straps are applied. These straps hold the slabs firmly in place, preventing any sliding or collision during loading and transit.

Loading and Transport Principles for Exported Slabs

Slabs should be loaded inside containers with full alignment and standard spacing.
Transit is usually done via land or sea routes, followed by shipping or cross-border transport to the final destination.

Packaging Types for Different Stone Products

Product Type	Packaging Method
Slabs	Metal bundle + foam + plastic sheet + strap + shrink wrap
Tiles (60×60 & 30×60)	Treated wooden pallet + foam + shrink wrap
Countertops	Wooden crate + plastic layer between surfaces + scratch-proof wrapping
Custom Stone Artifacts	Wooden crate + foam + plastic or metal strap

Final Note: Packaging Quality Assurance at Karimi Stone

At Karimi Stone, we ensure the highest safety and quality in stone packaging using top-grade materials, custom-designed metal bundles and wooden pallets, and advanced shrink wrapping and strapping techniques. Our mission is to guarantee the secure delivery of your goods across international routes and the complete satisfaction of our global clients.